电解超声波清洗机是由316L不锈钢槽体、超声波系统、电解电路系统、电极、托盘、过滤循环系统、定时装置、面板电器开关装置组成；产品适用范围：模具种类:注塑模具、仪表精密模具、连接器模具、精密密封件模具、冲压模具、成型模具、模具瓦斯气残留层,高温形成的硫化物,防火塑胶残留物,色粉残留物,模具表面氧化物,以及各种模具的锈 渍,油污等。

The electrolytic ultrasonic cleaning machine consists of a 316L stainless steel tank body, ultrasonic system, electrolytic circuit system, electrodes, tray, filtration circulation system, timing device, and panel electrical switch device; Product scope of application: Mold types: injection molds, instrument precision molds, connector molds, precision seal molds, stamping molds, forming molds, mold gas residue layer, sulfide formed at high temperatures, fireproof plastic residue, color powder residue, mold surface oxides, as well as rust stains, oil stains, etc. of various molds.

1.电解清洗是利用电解作用将金属表面的污垢去除的清洗方法。电解是在电流作用下物质发生化学分解的过程。在电解过程中，金属表面的污垢开始脱落，在超声波的冲击下加速了剥离。在在金属表面沾有的硫化物、瓦斯气、树脂碎末、动植物油、矿物油、石蜡、积炭、氧化层，用电解的方法把这些污垢去除叫电解脱脂。

启航彩1. Electrolytic cleaning is a cleaning method that uses electrolysis to remove dirt from metal surfaces. Electrolysis is the process of chemical decomposition of substances under the action of electric current. During the electrolysis process, dirt on the metal surface begins to peel off, which is accelerated by the impact of ultrasound. The removal of sulfides, gas, resin debris, animal and vegetable oils, mineral oils, paraffin, carbon deposits, and oxide layers on metal surfaces by electrolysis is called electrolytic degreasing.

2.当电流通过含有特殊配方的电解质的水溶液时，在电解槽的正极附近产生氧气，负极产生氢气。把要清洗的金属部件放入电解槽的正极，在电解过程中，在金属表面会有细小的氢气产生，这些小气泡促使污垢从金属表面剥离

启航彩When current passes through an aqueous solution containing a specially formulated electrolyte, oxygen is produced near the positive electrode of the electrolytic cell, and hydrogen is produced at the negative electrode. Place the metal parts to be cleaned into the positive electrode of the electrolytic cell. During the electrolysis process, small hydrogen gas is generated on the metal surface, which promotes the detachment of dirt from the metal surface

启航彩3.超声波清洗是利用40KHZ的高频电源，使换能器由电能转换机械能的过程。在这过程中换能器向清洗槽溶液传递巨大的能量，在液体中产生正压和负压区，形成数以万计的空穴气泡，在不断的形成爆炸，冲击被清洗金属物表面，使金属表面的污垢快速脱离。

3. Ultrasonic cleaning is the process of using a 40KHZ high-frequency power supply to convert electrical energy into mechanical energy for the transducer. During this process, the transducer transfers enormous energy to the cleaning solution in the tank, creating positive and negative pressure zones in the liquid, forming tens of thousands of hollow bubbles that continuously explode and impact the surface of the cleaned metal object, causing the dirt on the metal surface to quickly detach.

4.循环系统是由耐腐蚀的磁力泵、过滤器组成自循环，让清洗脱落的污垢迅速被过滤棉芯隔离，减少液面漂浮物。同时可加速溶液的电解，净化溶液的利用率。

4. The circulation system is composed of corrosion-resistant magnetic pumps and filters for self circulation, allowing the dirt that falls off during cleaning to be quickly isolated by the filter cotton core, reducing floating objects on the liquid surface. At the same time, it can accelerate the electrolysis of the solution and purify the utilization rate of the solution.

5.超声波清洗机应用在涂装处理的技术超声波清洗机器涂装前处置工艺非常重要，一般保守工艺是脱脂、水洗、盐酸除锈、水洗、中和、水洗、表调、水洗、磷化、水洗、烘干。此工艺最大弊端是对结构复杂零件酸洗除锈后的残酸很难冲洗干净，尤其是焊接组合件磷化后，其夹缝内含有的残液影响后道工序的加工。

5. The application of ultrasonic cleaning machine in coating treatment technology. The pre-treatment process of ultrasonic cleaning machine before coating is very important. Generally, conservative processes include degreasing, water washing, hydrochloric acid rust removal, water washing, neutralization, water washing, surface adjustment, water washing, phosphating, water washing, and drying. The biggest drawback of this process is that it is difficult to rinse off the residual acid after pickling and rust removal of structurally complex parts, especially after phosphating of welded components. The residual liquid contained in the gaps affects the processing of subsequent processes.

6.工件喷涂后，时间不长沿着夹缝呈现锈蚀现象，波坏涂层表面。严重影响产品外观和内在质量。如摩托车车轮、油箱、车架、防盗门等。经过近几年对超声波清洗机技术在磷化处理中的研究实践，提高产品喷涂质量，防止涂装件返锈方面，已取得良好效果。超声波清洗机漂洗工件在除油、除锈、水洗、表调、磷化等工艺中渗透在焊接夹缝内的液体很难排出，且水洗不能完全清除干净，湿热条件下夹杂物极易造成工件泛黄、生锈。

启航彩After the workpiece is sprayed, rust appears along the gap for a short period of time, causing damage to the coating surface. Seriously affecting the appearance and internal quality of the product. Such as motorcycle wheels, fuel tanks, frames, anti-theft doors, etc. After years of research and practice on ultrasonic cleaning machine technology in phosphating treatment, good results have been achieved in improving the quality of product spraying and preventing rusting of painted parts. It is difficult to discharge the liquid that seeps into the welding seam during the processes of oil removal, rust removal, water washing, surface adjustment, phosphating, etc. of ultrasonic cleaning machine, and water washing cannot completely remove it. Under humid and hot conditions, impurities are prone to cause yellowing and rusting of the workpiece.

启航彩7.如果这些残液在烘干过程中不能完全干固，随后粉末喷涂以高温烘干时，残液由于热膨胀的作用将渗出焊缝，影响涂料与金属表面的结合，造成涂层的附着力下降甚至脱离。.超声波清洗机工艺参数超声波清洗温度是影响清洗速度的重要因素，适当提高清洗温度可增加空化能力、缩短清洗时间，但超越一定温度，由于蒸气压力增加反而降低空化作用，因此必需坚持一定的温度。试验标明水溶性介质一般在50℃ 5效果最佳。

启航彩If these residual liquids cannot completely dry and solidify during the drying process, and then powder coating is dried at high temperature, the residual liquids will seep out of the weld due to thermal expansion, affecting the bonding between the coating and the metal surface, causing a decrease in the adhesion or even detachment of the coating Ultrasonic cleaning machine process parameters: Ultrasonic cleaning temperature is an important factor affecting cleaning speed. Increasing the cleaning temperature appropriately can increase cavitation capacity and shorten cleaning time. However, beyond a certain temperature, the increase in vapor pressure can actually reduce cavitation, so it is necessary to maintain a certain temperature. The experiment shows that water-soluble media generally have the best effect at 50 ℃.

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