启航彩工业制造清洗领域主要可分为超声波清洗、高压喷淋清洗及超声波高压喷淋组合清洗等方式。

The industrial manufacturing cleaning field can mainly be divided into ultrasonic cleaning, high-pressure spray cleaning, and ultrasonic high-pressure spray combination cleaning.

高压喷淋清洗机主要是靠提升水压，对工件表面进行喷淋，以达到将污物去除的目的。一般喷淋清洗压力在0.3—0.8MPa之间。该方法实现简单，操作方便，效果较好，适宜表面平整的工件，但对深孔、盲孔等处喷淋水流难以到达的地方却不易实现清洗目的。

The high-pressure spray cleaning machine mainly relies on increasing water pressure to spray on the surface of the workpiece, in order to achieve the goal of removing dirt. The general spray cleaning pressure is between 0.3-0.8 MPa. This method is easy to implement, easy to operate, and has a good effect. It is suitable for workpieces with a flat surface, but it is not easy to achieve the cleaning purpose in areas where the spray water flow is difficult to reach, such as deep holes and blind holes.

超声波清洗机主要是利用超声波的空化作用，对工件周围形成巨大冲击，使工件表面及缝隙中的污垢迅速剥落，从而达到工件表面净化的目的。该清洗方法使复杂、曲面、细小工件的清洗变为方便可行，也可以实现自动化操作。由于清洗介质--水含有少量空气，故初次清洗或更换清洗介质后的一段时间，超声波清洗机的超声效果会弱化，但随着清洗时间的延长，水中空气的减少，即“生水”变成“熟水”后，超声波清洗效果会得到明显提升。此外，超声波清洗最佳温度在40℃--60℃。

The ultrasonic cleaning machine mainly utilizes the cavitation effect of ultrasonic waves to form a huge impact on the surroundings of the workpiece, causing the dirt on the surface and gaps of the workpiece to quickly peel off, thereby achieving the goal of surface purification of the workpiece. This cleaning method makes the cleaning of complex, curved, and small workpieces convenient and feasible, and can also achieve automated operations. Due to the presence of a small amount of air in the cleaning medium - water, the ultrasonic cleaning effect of the ultrasonic cleaning machine will weaken for a period of time after the initial cleaning or replacement of the cleaning medium. However, as the cleaning time prolongs, the air in the water decreases, that is, after "raw water" becomes "cooked water", the ultrasonic cleaning effect will be significantly improved. In addition, the optimal temperature for ultrasonic cleaning is between 40 ℃ and 60 ℃.

超声波高压喷淋组合清洗适合有孔和有平面的工件。两者结合的作用下可以达到满意的清洁效果。整个清洗过程，采用网带输送的形式，使用时应避免工件重叠。    影响工件清洗效果的因素有很多，包括水质、清洗温度、清洗时间的长短、清洗液的成分、清洗液更换周期、压缩空气（鼓泡）质量、环境空气质量、工件在清洗时的放置姿态及数量等，都对清洗效果有直接影响。此外，工件上如有水渍，主要原因是水质或压缩空气（风切）不符合要求造成的，采用去离子水并提高压缩空气纯度可有效消除水渍。

Ultrasonic high-pressure spray combination cleaning is suitable for workpieces with holes and flat surfaces. The combination of the two can achieve satisfactory cleaning results. The entire cleaning process is carried out in the form of mesh belt conveyor, and overlapping of workpieces should be avoided during use. There are many factors that affect the cleaning effect of workpieces, including water quality, cleaning temperature, length of cleaning time, composition of cleaning solution, replacement cycle of cleaning solution, quality of compressed air (bubbling), environmental air quality, and placement posture and quantity of workpieces during cleaning, all of which have a direct impact on the cleaning effect. In addition, if there are water stains on the workpiece, the main reason is that the water quality or compressed air (wind cutting) does not meet the requirements. Using deionized water and improving the purity of compressed air can effectively eliminate water stains.

启航彩经过多年的累积，罗列出一些常见的咨询问题，进行答疑。

After years of accumulation, list some common consultation questions and provide answers.

启航彩1问：清洗机可以根据我们的工件要求量身定做吗？

Can the cleaning machine be customized according to the requirements of our workpiece?

答：我们的清洗机都是非标设备，可以根据工件的尺寸、产量、清洗要求进行定做。

启航彩Answer: Our cleaning machines are all non-standard equipment and can be customized according to the size, output, and cleaning requirements of the workpiece.

启航彩2问：我希望设备可以实现一体化操作，从清洗到出料必须得是干燥状态。

Question 2: I hope the equipment can achieve integrated operation, and it must be in a dry state from cleaning to discharging.

答：设备可以实现清洗→漂洗→吹水→烘干→涂油→吹油等一系列工艺需求。

启航彩Answer: The equipment can achieve a series of process requirements such as cleaning, rinsing, blowing water, drying, oiling, and blowing oil.

启航彩3.问：我们车间有场地限制，是否可以按照我们的尺寸来做？

3. Question: Our workshop has space limitations, can we make it according to our size?

启航彩答：需事先告知有场地限制的问题，根据贵公司提出的清洗工艺作出初步的设计，若超出计划中的面积，可考虑其他方案。

Answer: It is necessary to inform in advance of any site restrictions and make a preliminary design based on the cleaning process proposed by your company. If it exceeds the planned area, other options may be considered.

启航彩4.问：设备使用起来复杂吗？采用什么界面控制？

启航彩4. Question: Is the device complex to use? What interface control is used?

启航彩答：控制操作面板可以使用按钮，或者触摸屏，根据贵公司要求来做。

Answer: The control operation panel can use buttons or touch screens according to your company's requirements.

5.问：我们想把清洗机和其他输送线进行衔接，可以做吗？

5. Question: Can we connect the cleaning machine with other conveyor lines?

答：只要告知衔接的装料高度就可以实现，若是配合机械手使用，双方只需配合好取料节拍。

Answer: As long as the loading height of the connection is informed, it can be achieved. If used in conjunction with a robotic arm, both parties only need to cooperate with the picking rhythm.

6. 问：我们的产品比较重，输送带（筐）是否能承受那么多的重量？

6. Question: Our product is quite heavy, can the conveyor belt (basket) withstand that much weight?

答：我们根据工件的重量来选定输送带（筐），最大可承载1-2吨左右。

Answer: We select the conveyor belt (basket) based on the weight of the workpiece, which can bear a maximum of 1-2 tons.

启航彩7.问：清洗液是否可以不加热？

启航彩7. Question: Can the cleaning solution not be heated?

启航彩答：如果工件上有油污，就必须要加热，避免影响清洁效果。

Answer: If there is oil stains on the workpiece, it must be heated to avoid affecting the cleaning effect.

8.问：清洗剂是否可以采用洗洁精，洗衣粉？

8. Question: Can cleaning agents use detergent or laundry detergent?

答：上述家用清洁剂一般不建议使用，因为有泡沫，不光影响清洁效果，还会溢出水箱，也很难观察到水质问题，若非用不可，请加入消泡剂！现在工业清洁产品很多，可以根据工件的材质进行选择，比较方便，清洁效果更好，也不会损伤工件表面，价格也很经济。

Answer: The above household cleaners are generally not recommended to be used, because there is foam, which not only affects the cleaning effect, but also overflows the water tank, and it is difficult to observe the water quality problem. If you have to use it, please add defoamer! Nowadays, there are many industrial cleaning products that can be selected based on the material of the workpiece, which is more convenient, has better cleaning effects, and does not damage the surface of the workpiece. The price is also very economical.

启航彩9.问：水箱里的水，多久更换一次？是否可以直排？

启航彩9. Question: How often does the water in the water tank need to be replaced? Is it possible to arrange it directly?

答：定期观察水质，若发现清洗效果不如从前，肯定需要更换。需更换的水可以收集起来，进行污水处理后进行排放。

Answer: Regularly observe the water quality, and if the cleaning effect is not as good as before, it will definitely need to be replaced. The water that needs to be replaced can be collected and discharged after sewage treatment.

启航彩10.问：贵公司的质保是怎样的？

启航彩10. Question: What is your company's warranty?

启航彩答：质量三包，期限一年，配件需另外购买，一年内出现的人为损坏是有偿服务。

Answer: Three guarantees for quality, with a term of one year. Accessories need to be purchased separately. Any human damage that occurs within one year is a paid service.

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