Ultrasonic cleaning machine technology is widely used in the automotive industry, electronics industry, precision instruments, chemical industry, and other fields, and even applies to cleaning gold and silver jewelry, hotel dining utensils, etc. in daily life, greatly improving work efficiency and cleaning quality. With the development of the economy and the progress of science and technology, ultrasonic cleaning technology will be more widely applied in various fields of production and life.

国内外的生产实践表明, 超声波清洗机是现代工业中有效和不可缺少的清洗手段, 如汽车工业的漆前处理、电镀行业的镀前处理、真空离子镀的镀前处理等, 各种构件的清洗, 已越来越离不开超声波清洗机。

Production practices at home and abroad have shown that ultrasonic cleaning machines are effective and indispensable cleaning methods in modern industry, such as paint pre-treatment in the automotive industry, plating pre-treatment in the electroplating industry, and vacuum ion plating pre-treatment. The cleaning of various components is increasingly inseparable from ultrasonic cleaning machines.

超声波清洗工艺的应用在公司内部刚刚起步,它将在缸盖生产线进行试点, 以后将逐步推广。所示的是缸盖超声波清洗机的结构示意简图, 该超声波清洗机由定位加紧装置、加热装置、超声波装置、过滤装置等组成, 可以自动和手动控制。工作节拍为5min。

The application of ultrasonic cleaning technology is just beginning within the company, and it will be piloted on the cylinder head production line, which will be gradually promoted in the future. The schematic diagram of the structure of the cylinder head ultrasonic cleaning machine is shown. The ultrasonic cleaning machine is composed of a positioning clamping device, a heating device, an ultrasonic device, a filtering device, etc. It can be automatically and manually controlled. The working rhythm is 5 minutes.

缸盖超声波清洗机的基本动作是:工件进入→定位夹紧→工件下降(至超声波作用方位)→工件上升→工件旋转沥水(排屑)→松开工件→工件输出。其中超声波装置与过滤装置将一直工作, 加热装置实时控温在65～75℃。

The basic action of the cylinder head ultrasonic cleaning machine is: workpiece entry → positioning and clamping → workpiece descent (to the direction of ultrasonic action) → workpiece rise → workpiece rotation and drainage (chip removal) → loosening the workpiece → workpiece output. The ultrasonic device and filtering device will continue to operate, and the heating device will control the temperature in real-time between 65 and 75 ℃.

缸盖超声波清洗机的超声波装置安装在清洗槽的两侧面和底面, 工件在作用位置时三个面都会受到超声波形成的空化作用, 因为它的体积受到限制, 所以有部分工作如喷淋、烘干等要进入下道工序ZQ766定点定位式清洗机。

The ultrasonic device of the cylinder head ultrasonic cleaning machine is installed on both sides and bottom of the cleaning tank. When the workpiece is in the working position, all three surfaces will be subjected to cavitation caused by ultrasonic waves. Due to its limited volume, some work such as spraying and drying must enter the next process ZQ766 fixed-point positioning cleaning machine.

缸盖超声波清洗机显著的特点是缸盖工件可以随着定位加紧装置一起上下运动和旋转运动, 所以工件可以在不同的角度进行超声波作用(如图2右部分所示)。这样, 可以通过实验来确定恰当的超声波作用方式。

The significant feature of the cylinder head ultrasonic cleaning machine is that the cylinder head workpiece can move up and down and rotate together with the positioning clamping device, so the workpiece can undergo ultrasonic action at different angles (as shown in the right part of Figure 2). In this way, the appropriate mode of ultrasonic action can be determined through experiments.

通过实验可知, 缸盖超声波清洗机的清洗效果比较好, 螺孔、内腔等部分的杂物去除率较高, 尤其对加工表面的作用非常明显。

Through experiments, it can be seen that the cleaning effect of the cylinder head ultrasonic cleaning machine is relatively good, with a high removal rate of impurities in screw holes, inner cavities, and other parts, especially on the machined surface.

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