在工业配件制作及加工过程中,工件表面常常会附有油渍、铁屑、抛光腊等污物,如果不彻底清洁会使加工件的不良率增加从而影响交付,给企业带来巨大的损失。
In the production and processing of industrial accessories, the surface of the workpiece often contains dirt such as oil stains, iron filings, polishing wax, etc. If not thoroughly cleaned, it will increase the defect rate of the processed parts and affect delivery, bringing huge losses to the enterprise.
传统的人工刷洗去污方法,清洁度低,且耗时耗力。蒸汽清洗工艺和高压水射流清洗所需的设备程序复杂,成本高,且在进行精细度和清洁度要求较高的清洗环节时,依旧无法满足需求。
The traditional manual brushing and decontamination method has low cleanliness and is time-consuming and labor-intensive. The equipment and procedures required for steam cleaning process and high-pressure water jet cleaning are complex and costly, and they still cannot meet the requirements when performing cleaning processes with high precision and cleanliness requirements.
相比其他清洗方式,超声波清洗机显示出了巨大的优越性。尤其在规模化、自动化的生产车间企业中,已逐渐用超声波清洗机取代了传统浸洗、刷洗、压力冲洗、振动清洗和蒸气清洗等工艺方法。
Compared to other cleaning methods, ultrasonic cleaning machines have shown significant advantages. Especially in large-scale and automated production workshop enterprises, ultrasonic cleaning machines have gradually replaced traditional soaking, brushing, pressure flushing, vibration cleaning, and steam cleaning processes.
超声波清洗是通过超声波换能器转换成高频震荡而传播到清洗液中去的,超声波在清洗液中疏密相间的向前辐射,使液体产生数以万计的小气泡。
Ultrasonic cleaning is transmitted to the cleaning solution through the conversion of ultrasonic transducer into high-frequency vibration. The forward radiation of ultrasonic in the cleaning solution causes tens of thousands of small bubbles in the liquid.
这些小气泡在超声波纵向传播形成的负压区形成、生长,而在正压区迅速闭合,这种现象称为“空化效应”,气泡在闭合时可产生1000个大气压的瞬间高压,就像一连串的小“爆炸”不断地冲击工件表面,使工件表面及缝隙中的污垢迅速剥落,从而达到清洗工件的目的。
These small bubbles form and grow in the negative pressure zone formed by the longitudinal propagation of ultrasound, and quickly close in the positive pressure zone. This phenomenon is called the "cavitation effect". When the bubbles close, they can generate an instantaneous high pressure of 1000 atmospheres, just like a series of small "explosions" that continuously impact the surface of the workpiece, causing dirt on the surface and gaps of the workpiece to quickly peel off, thus achieving the goal of cleaning the workpiece.
超声波清洗机的高效率和高清洁度,得益于其声波在介质中传播时产生的穿透性和空化冲击波。所以它很容易将带有复杂外形、内腔的零部件清洗干净,对一般的除油、防锈、磷化等工艺过程,在超声波作用下只需几分钟即可完成,其速度比传统方法可提高几倍到几十倍。
The high efficiency and cleanliness of ultrasonic cleaning machines are attributed to the penetration and cavitation shock waves generated by their sound waves when propagating in the medium. So it is easy to clean components with complex shapes and cavities. For general processes such as oil removal, rust prevention, and phosphating, it can be completed in just a few minutes under the action of ultrasound, and its speed can be increased by several to several tens of times compared to traditional methods.
此外超声波清洗机是一种物理清洗方式,安全可靠,不会产生电磁波及辐射,对人体没有伤害。此外,无需人体直接触摸清洁剂,对人身健康也有保障。您有需求就来我们网站
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In addition, the ultrasonic cleaning machine is a physical cleaning method that is safe and reliable, does not generate electromagnetic waves or radiation, and does not harm the human body. In addition, there is no need for the human body to directly touch the cleaning agent, which also ensures personal health. Come to our website if you have any needs http://senfuai.com consulting service